Menthol Pellets

Menthol Pellets

Menthol Pellets

Menthol Pellets are a specialised form of L-Menthol engineered for precise dosing, rapid dissolution, and dust-free handling. Each pellet is manufactured from BP/USP grade L-Menthol Crystals (99%+ purity) through a controlled melt extrusion and spheronisation process. The uniform 3-6 mm spherical pellets provide excellent flow characteristics for automated production environments while maintaining the full cooling potency and chemical purity of traditional L-Menthol. Available in multiple size grades with custom encapsulation options.

Product Specifications

CAS Number2216-51-5
Purity / Assay99.5%+
Packaging25kg fiber drums
Country of OriginIndia

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Industries Served & Applications

Pharmaceuticals
Cosmetics & Personal Care
Flavor & Fragrance
Tobacco
Common Applications
  • Pharmaceuticals: Controlled-release formulations, topical cooling preparations, oral thin films where uniform dissolution is critical
  • Oral Care: Chewing gum, toothpaste, mouthwash tablets, breath strips requiring precise menthol release
  • Flavour Compounding: Confectionery (mint candies, chocolate), chewing gum, liqueurs, dairy products
  • Personal Care: Lotions, balms, shaving creams, deodorants, foot care products
  • Tobacco: Cigarette flavouring, nicotine replacement products, hookah tobacco
  • Industrial: Polymer processing aid, textile finishing, cooling formulations

Product Benefits

  • Uniform Pellet Size for Precise Dosing
    Consistent 3-6 mm pellet diameter ensures accurate metering in automated dispensing systems
  • Reduced Dust Generation
    Pellet form minimises airborne fines during handling — safer for operators and cleaner production environments
  • Faster Dissolution Profile
    High surface-to-volume ratio provides more rapid dissolution than block or crystal forms
  • Excellent Flow Properties
    Spherical pellet geometry ensures free-flowing behaviour in hoppers, feeders, and tablet presses
  • Custom Pellet Specifications
    Pellet hardness, size distribution, and dissolution rate can be tailored to application requirements
  • Cost-Effective Handling
    Reduced dust extraction requirements, lower cleaning costs, and less product waste compared to powder forms

Manufacturing Process

1
Feedstock Preparation

BP/USP grade L-Menthol Crystals (99%+ purity) are received, inspected, and milled to a uniform coarse powder under temperature-controlled conditions

2
Melt Extrusion

The milled menthol is fed into a twin-screw extruder at precisely controlled temperatures (35-45°C) to create a homogeneous molten mass

3
Pelletising

The molten menthol is forced through a multi-orifice die plate and cut by rotating knives into uniform cylindrical pellets as they exit

4
Spheronisation

Extruded pellets are transferred to a spheroniser where friction and centrifugal force round the cylinders into uniform spheres

5
Screening & Classification

Pellets are passed through a series of ASTM mesh sieves to isolate the target 3-6 mm fraction. Oversize and undersize material is recycled

6
Surface Finishing

Selected pellets may receive a thin talc or silica coating to improve flow and prevent agglomeration during storage and transport

7
QC Testing

Each lot is tested for pellet size distribution (sieve analysis), friability, dissolution rate, purity (GC), melting point, and optical rotation

8
Packaging

Pellets are packed in HDPE-lined fibre drums with silica gel desiccant to maintain low moisture. 25 kg net weight per drum

Looking for Customized Packaging?

We offer flexible packaging and documentation for global export.

Why Choose Zentish Exim for Menthol Pellets

Superior Flow Performance

Our spherical pellets eliminate bridging and rat-holing in hoppers — proven in high-speed production environments across 3 continents

Cleaner Processing

Virtually dust-free handling means lower operator exposure, reduced cleaning downtime, and compliance with strict workplace safety standards

Customisable Specifications

Pellet size (1-8 mm), hardness, and dissolution rate can be engineered to match your specific process requirements

Full Traceability

Every production batch tracked from raw menthol through to finished pellet — complete QA documentation included with each shipment

Global Logistics Ready

Packed in export-grade HDPE drums with palletisation, stretch wrap, and container loading for reliable international shipping

Frequently Asked Questions

Menthol Pellets offer superior flow characteristics, faster dissolution, and reduced dust generation compared to traditional crystal forms. They are ideal for automated dispensing systems, high-speed tablet presses, and applications where precise metering is critical. The pellet form also reduces operator exposure to menthol dust and minimises cleaning requirements in production environments.

We offer standard 3-6 mm diameter pellets. Custom size ranges from 1 mm to 8 mm can be produced for volume commitments. The pellet size distribution is tightly controlled with >90% of material within the specified range for each grade.

Yes. Our Menthol Pellets are manufactured from BP/USP grade L-Menthol and meet all pharmacopoeial specifications including identity, purity (99%+ by GC), melting point (42-44°C), specific optical rotation (-49° to -50°), and non-volatile residue. A full Certificate of Analysis accompanies each shipment.

Menthol Pellets typically dissolve 30-40% faster than equivalent-mass crystals in aqueous ethanol systems due to the higher surface area. This translates to shorter mixing times and improved process efficiency in chewing gum and confectionery manufacturing.

Store in a cool dry place below 25°C, away from direct sunlight and heat sources. Keep containers sealed when not in use. Avoid temperatures above 40°C as pellets may soften and agglomerate. Shelf life is 24 months under recommended storage conditions.

Yes. We offer surface-coated Menthol Pellets with food-grade encapsulation layers for delayed-release, taste-masking, or heat-protection applications. Please contact our technical team with your specific release profile requirements.
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